{"id":69,"date":"2016-08-23T11:34:20","date_gmt":"2016-08-23T02:34:20","guid":{"rendered":"http:\/\/cms.japanunix.com\/wp\/?page_id=69"},"modified":"2025-05-23T15:29:22","modified_gmt":"2025-05-23T06:29:22","slug":"universe","status":"publish","type":"page","link":"https:\/\/www.japanunix.com\/en\/products\/automation\/integration\/universe\/","title":{"rendered":"UNIVERSE S"},"content":{"rendered":"
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\n NO JIGS REQUIRED!
\nComplete integration of part insertion and soldering
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Our UNIVERSE Series automatically selects, eliminates errors, inserts, and solders components. It skips the need to use jigs or turn substrates over. The process is now completely integrated and automated. Universe enables production line run 24h\/7d with very limited or even without labor resource. Universe is applied with laser soldering module<\/a> ,however iron tips soldering<\/a> is also available.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n

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Achieved almost no error<\/strong><\/p>\n<\/p><\/div>\n

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Reduced cycle time and occupied space to 1\/3<\/strong><\/p>\n<\/p><\/div>\n

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Significant increase in productivity, units per hour (UPH)<\/strong><\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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Component pick<\/strong><\/p>\n<\/p><\/div>\n

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Quality measure and insertion<\/strong><\/p>\n<\/p><\/div>\n

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Soldering components<\/strong><\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n

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EXISTING WORKFLOW<\/h3>\n
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1. Insertion<\/div>\n<\/p><\/div>\n
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2. Jig setup<\/div>\n<\/p><\/div>\n
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3. Turnover<\/div>\n<\/p><\/div>\n
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4. Soldering<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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UNIVERSE S<\/h3>\n
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1. Insertion<\/div>\n<\/p><\/div>\n
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2. Soldering<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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RESULTS<\/h3>\n
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Just one process brings numerous benefits.<\/p>\n<\/p><\/div>\n

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Operating time : <\/dt>\n
150 sec > 55sec<\/dd>\n<\/p><\/div>\n
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Uptime : <\/dt>\n
10 hours > 24 hours<\/dd>\n<\/p><\/div>\n
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Quality : <\/dt>\n
95% > 99.99%<\/dd>\n<\/p><\/div>\n<\/dl><\/div>\n
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Work space : <\/dt>\n
1\/3<\/dd>\n<\/p><\/div>\n
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Consumables cost : <\/dt>\n
1\/50<\/dd>\n<\/p><\/div>\n
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Labor resource required : <\/dt>\n
1\/6<\/dd>\n<\/p><\/div>\n<\/dl><\/div>\n<\/p><\/div>\n

Check for case study<\/a>\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n

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Reference Videos
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\n Soldering automation
Universe, complete integration from insertion to soldering<\/div>\n

Full view of the UNIVERSE in action: selecting, inserting and soldering components at once<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\nSoldering automation
The bottom feature of Universe<\/div>\n

The bottom 6-axis robot picks, verifies errors and inserts with vision sensor<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n

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NO JIGS REQUIRED! Complete integration of part insertion and soldering Our UNIVERSE Series automatically selects, eliminates errors, inserts, and solders components. It skips the need to use jigs or turn substrates over. The process is now completely integrated and automated. Universe enables production line run 24h\/7d with very limited or even without labor resource. Universe […]<\/p>\n","protected":false},"author":1,"featured_media":594,"parent":67,"menu_order":44,"comment_status":"closed","ping_status":"closed","template":"page-default.php","meta":{"_themeisle_gutenberg_block_has_review":false},"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/pages\/69"}],"collection":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/comments?post=69"}],"version-history":[{"count":6,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/pages\/69\/revisions"}],"predecessor-version":[{"id":18041,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/pages\/69\/revisions\/18041"}],"up":[{"embeddable":true,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/pages\/67"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/media\/594"}],"wp:attachment":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/media?parent=69"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}