{"id":15508,"date":"2022-11-21T11:43:28","date_gmt":"2022-11-21T02:43:28","guid":{"rendered":"https:\/\/www.japanunix.com\/en_new\/wp\/?post_type=column&#038;p=15508"},"modified":"2024-01-09T16:15:40","modified_gmt":"2024-01-09T07:15:40","slug":"youtube-column-automation-by-soldering-robot-without-failure-%ef%bd%9eyoutube-column-automation-by-soldering-robot-without-failure-operation","status":"publish","type":"column","link":"https:\/\/www.japanunix.com\/en\/column\/soldering-robot-methods-operation\/","title":{"rendered":"Automation by Soldering Robot without Failure. -Operation- [YouTube Tech Article]"},"content":{"rendered":"<div class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<div class=\"heading-title-image\">\n<div class=\"_utility-wrapper\">\n<div class=\"_date\">November 21, 2022<\/div>\n<div class=\"_category\">YOUTUBE Column 1st Edition!<\/div>\n<\/div>\n<div class=\"_image-wrapper\">\n<div class=\"_image\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2022\/11\/japanunix_youtube.jpg\" alt=\"\" \/><\/div>\n<div class=\"_text\">\n<p class=\"_title\">YOUTUBE Column 1st Edition!<br \/>What is the automation with soldering robots that ensures no failures?<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"col-md-12\">\n<h3>Table of Contents<\/h3>\n<ul class=\"list-contents\">\n<li><a href=\"#01\">Greetings<\/a><\/li>\n<li><a href=\"#02\">Tips for Maintenance of Soldering Robots<\/a><\/li>\n<li><a href=\"#03\">Condition of the Tip<\/a><\/li>\n<li><a href=\"#04\">Solder feeding Position<\/a><\/li>\n<li><a href=\"#05\">Tip Temperature<\/a><\/li>\n<li><a href=\"#06\">Summary<\/a><\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n<hr class=\"hr-color-dark\">\n<div id=\"00\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-4\">\n<p>\n<a class=\"btn-primary btn-icon-next\" href=\"https:\/\/www.japanunix.com\/en\/contact\/maintenance_contract\/\">Click here for maintenance<\/a>\n<\/p>\n<\/div>\n<div class=\"col-md-4\">\n<div class=\"js-modal-video\" data-modal=\"#modal-media-target\" data-video-id=\"lZV-_GGe90c\">\n<div class=\"_thumb\"><img decoding=\"async\" src=\"https:\/\/img.youtube.com\/vi\/s_uQdzg1k5c\/maxresdefault.jpg\" alt=\"\" \/><\/div>\n<\/div>\n<h5>Watch the video of this column here<\/h5>\n<\/div>\n<\/div>\n<p><!-- ------------------Greetings------------------- --><\/p>\n<div id=\"01\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Greetings<\/h2>\n<\/div>\n<\/div>\n<div class=\"row\">\n<div class=\"col-md-7 order-md-1\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;Hello, everyone. I&#8217;m Unokuchi from Japan Unix.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;I&#8217;m Obata from Japan Unix. Nice to meet you.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;Today, we have Mr. Obata from the sales department with us. So, I would like him to teach us some <span class=\"text-size-medium\"><strong><mark>points on how we can operate smoothly<\/mark><\/strong><\/span>. Thank you for being here today.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Nice to meet you too.<br \/>\n<\/span>\n<\/p>\n<\/p><\/div>\n<div class=\"col-md-5 order-md-2\">\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_1.jpg\" \/>\n      <\/div>\n<\/p><\/div>\n<\/div>\n<\/div>\n<p><!-- ------------------Tips for Maintenance------------------- --><\/p>\n<div id=\"02\" class\n\n=\"c-box\"><\/p>\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Tips for Maintenance of Soldering Robots<\/h2>\n<\/p><\/div>\n<div class=\"col-md-7 order-md-2\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;Well then. Could you please share some tips for maintaining soldering robots and operating them effectively?<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;First, please check <span class=\"text-size-medium\"><strong><mark>three things<\/mark><\/strong><\/span> during maintenance. The first is to ensure that the tip is in good condition.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;<span class=\"text-size-medium\"><strong><mark>Condition of the tip<\/mark><\/strong><\/span>.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Next is to check the solder feeding position.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;<span class=\"text-size-medium\"><strong><mark>Solder feeding position<\/mark><\/strong><\/span>.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Yes. And finally, check the temperature of the tip.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;<span class=\"text-size-medium\"><strong><mark>Tip temperature<\/mark><\/strong><\/span>. These are the three things to check.<br \/>\n<\/span>\n<\/p>\n<\/p><\/div>\n<div class=\"col-md-5 order-md-1\">\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_2.jpg\" \/><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n<p><!-- ------------------Condition of the Tip------------------- --><\/p>\n<div id=\"03\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Condition of the Tip<\/h3>\n<\/p><\/div>\n<\/p><\/div>\n<div class=\"row\">\n<div class=\"col-md-7 order-md-1\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;First, what methods are necessary to improve the condition of the tip?<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Well, for improving the condition of the tip, there is often the presence of <span class=\"text-size-medium\"><strong><mark>carbonized flux residue<\/mark><\/strong><\/span> on the tip. This carbonized residue adheres to the left and right sides of the tip, near the wetting face, and it <span class=\"text-size-medium\"><strong><mark>carries away heat<\/mark><\/strong><\/span>.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;If heat is carried away, then the heat won&#8217;t transfer properly.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;It also dirties the board with <span class=\"text-size-medium\"><strong><mark>flux residue<\/mark><\/strong><\/span>.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;And it remains there.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;It&#8217;s a very troublesome issue.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;So, what methods are there to clean it effectively?<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Well, there are brushes or silicon brushes that automatically clean the robot. We also have a cleaner where you can insert the tip and remove the carbonized residue.<br \/>\n<\/span><\/p>\n<\/div>\n<div class=\"col-md-12 order-md-3\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;It cleans automatically.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Alternatively, it can be done manually by the operator using a brass brush or visually removing it with a scale.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;The important thing is to keep the tip clean, right?<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Yes, by keeping it clean, the tip will perform well.<br \/>\n<\/span><\/p>\n<\/div>\n<div class=\"col-md-5 order-md-2\">\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_3.jpg\" alt=\"\" \/><\/div>\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_4.jpg\" alt=\"\" \/><\/div>\n<\/div>\n<\/div>\n<\/div>\n<hr class=\"hr-color-dark\">\n<div id=\"03-1\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-5 order-md-1\">\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_5.jpg\" alt=\"\" \/><\/div>\n<\/div>\n<div class=\"col-md-7 order-md-2\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;Is there anything else<\/p>\n<p> that should be done for the tip?<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Considering the tip&#8217;s lifespan, after soldering, it&#8217;s recommended to let a bit of solder drop on the tip. This helps prevent oxidation and extends the lifespan of the tip. When the soldering is not being done and the tip is in a standby state, it&#8217;s important to leave some solder on the tip for storage.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;That should always be done.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Yes, it&#8217;s easy to forget, but it&#8217;s an important step.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;If it oxidizes, the solder will repel. So, it&#8217;s essential for everyone to do it.<br \/>\n<\/span>\n<\/p>\n<\/div>\n<\/div>\n<\/div>\n<p><!-- ------------------Solder feeding Position------------------- --><\/p>\n<div id=\"04\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Solder feeding Position<\/h3>\n<\/div>\n<\/div>\n<div class=\"row\">\n<div class=\"col-md-7 order-md-1\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;Now, let&#8217;s talk about the maintenance of the solder feeding position.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;The solder feeding position has a significant impact on soldering.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;The way solder spreads differs depending on where it&#8217;s fed.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;There&#8217;s a component called a needle, similar to a syringe needle, that feeds solder to the tip.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;It has a thin tip.<br \/>\n<\/span><\/p>\n<\/div>\n<div class=\"col-md-12 order-md-3\">\n<p><span class=\"text-size-small\"><span class=\"label-light\">Obata<\/span>&emsp;Yes, our robots come with that component. It&#8217;s important to ensure that it&#8217;s always in a consistent position.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;The solder feeding position should always be in the same location. If it deviates, the solder can flow in a distorted manner, right?<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Exactly. The solder can flow in a distorted manner, and the amount of solder during soldering becomes <span class=\"text-size-medium\"><strong><mark>unstable<\/mark><\/strong><\/span>. The solder feeding is the key to successful soldering.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;The solder feeding position is a critical maintenance item, so it&#8217;s important to check if it&#8217;s consistently in the same position every day.<br \/>\n<\/span><\/p>\n<\/div>\n<div class=\"col-md-5 order-md-2\">\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_6.jpg\" alt=\"\" \/><\/div>\n<\/div>\n<\/div>\n<\/div>\n<p><!-- ------------------Tip Temperature------------------- --><\/p>\n<div id=\"05\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Tip Temperature<\/h2>\n<\/div>\n<div class=\"col-md-7 order-md-2\">\n<p><span class=\"text-size-small\"><\n\nspan class=\"label-primary\">Unokuchi<\/span>&emsp;Now, can you explain the maintenance of the tip temperature?<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;The temperature displayed on our soldering robot represents the temperature of the <span class=\"text-size-medium\"><strong><mark>heater<\/mark><\/strong><\/span>.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;The temperature displayed is for the heater.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Yes. However, there can be a difference between the displayed temperature and the actual temperature of the tip.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;The displayed temperature and the actual temperature of the tip can be different.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Yes. By adjusting this gap, it&#8217;s important to align the <span class=\"text-size-medium\"><strong><mark>set temperature and the measured temperature<\/mark><\/strong><\/span> of the tip.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;The displayed temperature and the actual temperature at the tip. We want to measure the actual temperature of the tip and align it with the displayed temperature. By doing that, we can consistently solder at the same temperature range.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Yes.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;Understood.<br \/>\n<\/span>\n<\/p>\n<\/div>\n<div class=\"col-md-5 order-md-1\">\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_7.jpg\" \/><\/div>\n<\/p><\/div>\n<\/div>\n<\/div>\n<p><!-- ------------------Conclusion------------------- --><\/p>\n<div id=\"06\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Conclusion<\/h3>\n<\/div>\n<\/div>\n<div class=\"row\">\n<div class=\"col-md-7 order-md-1\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;So, by performing these three checks, <span class=\"text-size-medium\"><strong><mark>tip condition, solder feeding position, and tip temperature<\/mark><\/strong><\/span>, we can achieve excellent soldering results.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Yes.<br \/>\n<br \/>\n<span class=\"label-primary\">Unokuchi<\/span>&emsp;Thank you very much.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;These three are the basics, but in the actual work environment, factors such as the heat capacity of the customer&#8217;s work or soldering characteristics may vary. It becomes a <span class=\"text-size-medium\"><strong><mark>case-by-case<\/mark><\/strong><\/span> basis. If you want to know more about various aspects, please feel free to contact us through our website.<br \/>\n<\/span>\n<\/p>\n<\/div>\n<div class=\"col-md-12 order-md-3\">\n<p><span class=\"text-size-small\"><span class=\"label-primary\">Unokuchi<\/span>&emsp;If you have any questions, we have various experiences and can provide support. Please don&#8217;t hesitate to contact us. Thank you for today.<br \/>\n<br \/>\n<span class=\"label-light\">Obata<\/span>&emsp;Thank you very much.<br \/>\n<br \/>\n<\/span>\n<\/p>\n<\/div>\n<div class=\"col-md-5 order-md-2\">\n<div class=\"_image align-center mb-4\"><img decoding=\"async\" src=\"\/en\/wp\/wp-content\/uploads\/2023\/07\/youtube_03_8.jpg\" alt=\"\" \/><\/div>\n<\/div>\n<\/div>\n<\/div>\n<div id=\"07\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Related Products and Services<\/h2>\n<\/p><\/div>\n<\/p><\/div>\n<h5>Please check here for related products and services that support the quality and operation maintenance of your production site.<\/h5>\n<\/div>\n<div class=\"c-box space-mt-m2\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<div class=\"row-lg-3\">\n<div class=\"col\">\n<a class=\"btn-primary btn-icon-next\" href=\"https:\/\/www.japanunix.com\/en\/contact\/maintenance_contract\/\">Maintenance Services<\/a>\n<\/div>\n<div class=\"col\">\n<a class=\"btn-primary btn-icon-next\" href=\"https:\/\/www.japanunix.com\/en\/contact\/overseas_support\/\">Overseas Support<\/a>\n<\/div>\n<div class=\"col\">\n<a class=\"btn-primary btn-icon-next\" href=\"https:\/\/www.japanunix.com\/en\/products\/automation\/option\/\">Automatic Machine Options<\/a>\n<\/div>\n<\/div>\n<p><BR><BR>\n<\/div>\n<\/div>\n<div id=\"08\" class=\"c-box\">\n<div class=\"row\">\n<div class=\"col-md-12\">\n<h2 class=\"heading-title\">Watch the Video of this Column<\/h2>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n<\/div>\n<div class=\"col-md-4\">\n<div class=\"js-modal-video\" data-modal=\"#modal-media-target\" data-video-id=\"lZV-_GGe90c\">\n<div class=\"_thumb\"><img decoding=\"async\" src=\"https:\/\/img.youtube.com\/vi\/s_uQdzg1k5c\/maxresdefault.jpg\" alt=\"\">\n  <\/div>\n<\/p><\/div>\n<\/div>\n","protected":false},"featured_media":0,"template":"","column_category":[296,309,307,306,297,305],"column_tag":[],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/column\/15508"}],"collection":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/column"}],"about":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/types\/column"}],"wp:attachment":[{"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/media?parent=15508"}],"wp:term":[{"taxonomy":"column_category","embeddable":true,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/column_category?post=15508"},{"taxonomy":"column_tag","embeddable":true,"href":"https:\/\/www.japanunix.com\/en\/wp-json\/wp\/v2\/column_tag?post=15508"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}